ProMaxx Volvo 2.0L Drive-E or VEA Exhaust Manifold Repair Kit – USA Made for XC40 XC60 XC90 & more – Victoria ProKit Plus

What is the difference between Volvo 2.0L ProKit and ProKitPlus?

The ProKit Plus version of the Volvo 2.0L Exhaust Manifold Repair Kit is our most advanced and widely used solution. It elevates the original ProKit by integrating exclusive Extractorless™ components, designed to maximize both productivity and repair consistency. In addition to our high-performance screw extractor, the kit includes extra bushings, drill bits, and a finishing tap that allows techs to completely bore out the broken bolt remnant and chase the threads—restoring the cylinder head to factory condition. With faster repair times and greater reliability, the ProKit Plus delivers the quickest return on investment for professional technicians.

• CNC-machined jig ensures dead-center drilling without removing the cylinder head.
• Average repair time: Just 15 minutes per bolt*, depending on mileage and condition.
• Time savings: Reduces labor compared to traditional 2–10+ hour repair methods.
• Extractorless™ method eliminates extractor use and minimizes breakage risk.
• Fast ROI: Ideal for professional technicians seeking reliable, repeatable results.

What Are the Benefits of Using the PMXV200PROP ProKit Plus for Volvo 2.0L Exhaust Bolt Repairs?

• Precision Alignment Every Time: Screw-in bushings and a custom ProPlate jig ensure perfect alignment and dead-center drilling.
• Versatile, Damage-Free Extraction: Jig mounts in any position with included fasteners and uses a Multispline Extractor to remove bolts without harming threads.
• Reduces Extractor Breakage: The ProKit’s ProCutter is a precision deburring and surface-flattening tool for faster, safer, and more accurate extractions.
• Pro-Grade Drill Bit Design: 135° split-point bits minimize walking and clogging—ideal for stainless steel and alloy materials.
• Most Accurate: Additional Drill Bushings for precision machining.
• Threads to Factory New: Included 8mm ProTap re-threads bolt hole to factory new.
• Safer, Faster Repair: Eliminates risk of a broken screw extractor.
• USA–Made Quality: Built entirely in America using machine-shop-grade components trusted by professional technicians.

Why Do Volvo 2.0L Exhaust Manifold Bolts Break?

• High Heat: Smaller engine compartments subject the exhaust manifold to extreme temperatures that cause expansion and contraction, leading to a warped manifold.
• Material Degradation: Prolonged exposure to heat, vibration, and corrosion weakens the manifold material, making it prone to cracks and bolt failure.

These issues often result in exhaust leaks, loss of power, and reduced fuel efficiency.

*Repair time depends on bolt location, prior extraction attempts (e.g., welding), broken bits/extractors, and the number of bolts. For multiple bolts, extra drill bits are recommended. If broken bits or extractors are present, use the ProMAXX Tool Broken Extractor Repair Kit.